Lee you're a star! I had a good look over the system before I did anything; from pump to hose to servo. Next (as per a tip I found elsewhere) I pumped the brakes with the engine off to expel any vacuum and with foot still on the pedal started the engine. Hmmm, pedal still rock solid. Not good - should go slowly down if the vacuum starts drawing right? With the engine still running I popped the hose connector off the servo and.... no draw. Turned engine off (hose still uncoupled) and had another good look around and another head scratch. What happened next I cant explain. With the hose uncoupled I fired the engine up and....the hose is now drawing air. Weird! Popped the hose back on and the brakes work perfectly. The next step is to see what happens after the car has been sat all night. Mornings are normally the worst. :UPDATE: Tried the car this morning and we're back to square one! Damn!!! The car is a 2005 2.0D. The pump, hose servo all look in tip top condition with no obvious signs of damage or wear. Why should I have intermittent vacuum?