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Posted

Hi guys I have a 3/2002 C5 2.0 HDI hatch   

I have a problem with the left heater flap broken end where the motor goes in   I have purchased the flap repair kit 6480E3   the problem is mine has smaller black flat rectangle flaps  not the blue and cream ones in the kit     can I buy these black flat type of flaps or do I need a new heater box ??  I cant seem to find these flaps on the net any where

Posted

Welcome to the forum.

 

This is from the C5 technical section Common Problems topic, item 10 and it may help:

 

In the May 2015 Car Mechanics magazine there is an excellent article by Rob Marshall where he dismantles a 2004 to 2008 C5 heating system with climate control to replace broken heater flaps (the shaft on one had broken completely and the other was breaking). This involves removing the dash and then the heater unit from the car and then fitting new flaps from a dealer (6480E3 for dual zone and 6480E4 for mono system, both £58.53). There are 63 photos showing all the steps.

Posted

Hi thanks for the reply    the problem is mine is a 2002 year model and isn't fitted with the 6480E3 flaps   the ones in mine are different  is it possible to get the early ones ??http://i306.photobucket.com/albums/nn247/elfalcongt/IMG_10361.jpg

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